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Gabelschlüssel montiert an einem Metallventil mit Gewindeanschlüssen – Detail einer Heizungs- oder Sanitärarmatur
Own developments

Oil cooler flange

The history of BAR-TEK’s next-generation oil cooler flange
by
Bartek Bartoszewicz
Tuning Professional

Designed by the motorsport pros: the BAR-TEK® oil cooler flange

If a component doesn’t meet our high standards, we don’t hang about – we simply design a new one. And this is how the BAR-TEK® oil cooler flange was born. 

Here you can find out how come our flange is many times better than anything you’ve known before.

The story of the next-generation BAR-TEK oil cooler flange

1) Introduction

An additional oil cooler is particularly required for performance-enhanced vehicles in order to keep the oil temperature within an optimal range of approx. 80°C under their high loads and demands. The service life of the engine is thus positively influenced, which includes constant oil pressure as well as preventing all engine gaskets from hardening.

To establish the connection between engine and oil cooler, an oil cooler flange is required in addition to the lines, which is located between engine block and oil filter. Such flanges have existed for a long time, but the BAR-TEK team has researched and further developed this system.

2) Mounting

Originally, the adapter screw was fastened using a 25.4 mm (1 inch) hex key. However, due to the small design, it is very difficult to align the oil cooler flange and fasten it at the same time. In addition, not everyone has the appropriate tool at hand.

We came up with a better solution and decided on a screw for use with a 12 mm internal hex socket. This allowed us to achieve a smaller overall size and makes mounting child’s play. The screw is made of high-quality steel and then yellow zinc-plated.


The comparison:

Gabelschlüssel montiert an einem Metallventil mit Gewindeanschlüssen – Detail einer Heizungs- oder Sanitärarmatur

Here is the existing problem:
The open-end wrench does not fit snugly on the hexagon because of the oil channels

Nahaufnahme eines schwarzen Hydraulikventilblocks mit zwei Metall-Gewindeanschlüssen und zentral eingesetztem Inbusschlüssel

Our solution to the problem:
Perfect control over the tightening torque using a 12 mm 6-point socket

BAR-TEK® Ölkühlerflansch mit Sensor

Detailed view with temperature sensor for our BAR-TEK digital oil temperature display.

Hand hält ein digitales Thermometer mit blauer LED-Anzeige von 20 °C und externem Messfühler am Kabel
Nahaufnahme eines Motorblocks mit Wasserpumpe, Schwungrad und digitaler Messuhr bei der Montage und Funktionsprüfung
Bartek Bartoszewicz
Tuning Professional
His first car was a Polo Mk1 with a 40 Weber twin carburetor and 129 PS (95 kW). His second was an Audi 50. Today Bartek tunes Lamborghinis to 1000 PS (735 kW). Even as a young boy, Bartek disassembled vehicles and put everything back together better. He wrote his high school diploma with oil on his fingers. The trained automotive mechanic with a focus on engines and gearboxes was determined to go into motorsports. In his 10 years in Formal 1, he supervised 73 races, including as engine mechanic for Ralf Schumacher at Toyota. Since 2010, he has dedicated himself fully to his company BAR-TEK® and helps his customers to bring VW and Audi engines to peak performance.
Expert in
Engine
Gearbox
BAR-TEK® up close

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